Plant & Machinery Infrastructure
High-speed double twist bunching, planetary and rigid stranding lines, electroplating tin baths, and precision copper strip processing at RIICO Chopanki, Rajasthan.
Continuous Tinning, Bunching & Spooling In Action
Experience our double-twist bunchers, electroplating molten tin lines, and automated precision spooling winding units operating at our RIICO Chopanki plant.
Precision Machinery for Exacting Standards
Our manufacturing plant integrates specialized drawing, tinning, bunching, and stranding machinery capable of handling micro-fine wires down to 0.05 mm up to heavy compacted 630 sq mm conductors.
Double Twist Bunchers
Equipped with high-precision double twist bunchers capable of processing delicate copper and tinned wires as fine as 0.05 mm. Delivers uniform lay lengths, zero-twist payoff, and complex unilay geometry.
- ✓ Strand diameters: 0.05 mm to 2.5 mm
- ✓ Lay directions: S (LHS) and Z (RHS)
- ✓ Dynamic electronic tension feedback
Planetary Stranding Machines
Specialized planetary machines engineered to handle Flexible (Class V) conductors and multi-wire configurations without residual torsional strain.
- ✓ 100% Back-twist capability
- ✓ Cross-sections up to 630 sq mm
- ✓ Specialty silver & nickel wire handling
Rigid Stranding Lines
High-productivity rigid frame stranding lines engineered for solid and thick copper wires, 4/0-19 AWG conductors, and concentric grounding cables.
- ✓ Concentric-lay ASTM B-8 compliance
- ✓ High linear production speeds
- ✓ Precision die compaction stages
Compacted & Sectoral Tooling
Compacted conductors and shaped conductors are Tekla Energy's specialty. Custom forming dies compact stranded bundles to reduce overall cable outer diameter and insulation material consumption.
- ✓ Round Compact Conductors
- ✓ Sectoral Conductor geometry
- ✓ Reduced air voids & improved fill-factor
Tin Coating & Electroplating
Modern multi-wire tin electroplating lines ensure micron-controlled pure tin deposition with exceptional adhesion and anti-flaking properties.
- ✓ Pure Tin (Sn) electroplated & hot-dip
- ✓ Strict micron thickness tolerance
- ✓ Tested as per ASTM B-33 standards
Spooling & Packaging Line
Automated precision traverse spoolers prevent wire tangles, uneven winding, and tension spikes. Fully compatible with worldwide automated extrusion lines.
- ✓ Standard DIN 160, 250, 400, 630 mm
- ✓ Continuous baskets & wrapped coils
- ✓ Heavy wooden reels for export
In-House Metallurgical & Electrical Testing Laboratory
Every batch of raw electrolytic copper and finished wire undergoes stringent verification in our in-house testing facility prior to dispatch.
Certified Manufacturing Excellence
Backed by stringent quality management, environmental responsibility, workplace safety, and national BIS & ZED standards.
ISO 9001:2015
Certified Quality Management System ensuring stringent process controls from raw cathode selection to final spool inspection.
ISO 14001:2015
Environmental Management certification validating eco-responsible copper processing, closed-loop waste reduction, and energy efficiency.
ISO 45001:2018
Occupational Health and Safety benchmark guaranteeing world-class safety protocols across all wire drawing and stranding bays.
BIS Certification
Bureau of Indian Standards compliance validating conductor purity, electrical conductivity, and IS-standard mechanical tolerances.
MSME ZED Certification
Government of India ZED Gold benchmark certifying Zero Defect in manufacturing and Zero Effect on ecological sustainability.